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Products / 产品库 · CNG 储气瓶组

插上气瓶,随时补气Cylinders in a bank, gas on demand

CNG 储气瓶组:把单支气瓶集成为可吊运的整体储气单元,配进出气汇管、切断与放散,用气高峰靠它顶住。CNG cylinder bank: individual cylinders assembled into one liftable storage unit with manifolds, shut-off and relief.

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CNG 储气瓶组
01 / Overview

产品概述Product overview

瓶组是燃气系统里最“重”的一段:22 MPa 储气、数百公斤到数吨的整组重量、以及一旦泄漏就不可逆的后果。规格从 8 瓶位的点供小站,到 88 瓶位的大容量储气单元,单瓶水容积常用 205 L,24 瓶位对应总容积 4920 L。瓶组本体由无缝钢瓶、汇流排、进出气阀组、安全放散与压力表组成,瓶与瓶之间通过高压汇流管并联,任一瓶可单独切出更换。From 8-position point-supply banks to 88-position bulk storage, typically 205 L per cylinder; 24 positions total 4920 L. Each cylinder can be isolated.

固定瓶组落地浇筑基础并设围栏与放散口;需要周转的场合做成集装格,工作压力 15 MPa,配吊装框架,可直接上货车或置于用气点旁。选型时真正需要确认的是三件事:调峰时段需要多少储气量、场地允许的瓶组尺寸、以及充装端接口与本站是否一致。Fixed banks on a concrete base; transportable frames at 15 MPa with lifting frames. Selection turns on required storage volume, footprint and filling interface.

CNG 储气瓶组
瓶组开柜检查:高压瓶逐支固定并分组汇流,单支出问题可隔离更换。Cylinder bank opened: each cylinder fixed and manifolded by group, so one can be isolated and replaced.
A / Working principle

工作原理:高压储气怎么放出来Working principle: how stored high-pressure gas is released

CNG 储气瓶组是把压缩天然气存在一串无缝钢瓶(或钢制大容积容器)里,通常 25 MPa 设计压力。它本身不产气,作用有两个:调峰——用气高峰时补足减压撬来不及供的那部分;缓冲——让压缩机或槽车不必频繁启停。A CNG bank stores compressed gas in a string of seamless cylinders or large steel vessels, typically rated 25 MPa. It produces nothing itself; it shaves peaks by covering what the skid cannot supply instantaneously, and buffers the compressor or trailer against short cycling.

取气顺序是有讲究的:先取高压瓶、再取中压瓶、最后取低压瓶。这样出口压力下降平缓,减压撬进口不会突然“见底”。如果所有瓶并联同时取,压力会一起掉,末端设备容易低圧报警。工程上通过分组阀与顺序控制实现,简单的站也可以靠手动分组阀。Draw-off order matters: high-pressure group first, then medium, then low. Outlet pressure then falls gradually and the skid inlet never collapses. Drawing the whole bank in parallel drops every cylinder together and trips low-pressure alarms downstream. Group valves and sequencing provide the order; small stations do it manually.

充装侧同理:先充低压组、再充高压组,可以缩短充装时间并降低压缩机负荷。瓶组还配有排污阀、安全阀(或爆破片)与压力表,这些附件的可靠性直接决定瓶组能不能长期安全使用。Filling runs the other way — low group first — which shortens fill time and cuts compressor load. Each bank carries drain valves, safety valves or bursting discs and pressure gauges; their reliability decides whether the bank stays safe for its whole life.

02 / Structure

结构组成What is on the skid

01
无缝钢瓶组:22 MPa 级,逐瓶做水压与气密试验,编号建档。Seamless cylinders, hydrostatic and leak tested per unit.
02
高压汇流排:不锈钢高压管并联,单瓶设独立切断阀。Stainless manifold with individual isolation valves.
03
进出气阀组:充装口、供气口分设,配止回与过滤。Separate fill and supply connections with check valves.
04
安全附件:安全阀、爆破片、放散管与就地压力表。Relief valve, burst disc, vent pipe and gauges.
05
框架与基础:型钢框架、吊装点、接地与防雷。Steel frame, lifting points, earthing and lightning protection.
06
可选集装格:15 MPa 工作压力,可整体吊运。Optional 15 MPa transportable frame.
CNG 储气瓶组
关柜外观:整柜防护与顶部通风,按站场风向预留通风口。Closed cabinet: full weather protection, with top vents set for the prevailing wind.
03 / Advantages

核心优势Why this design

  • 瓶位组合灵活:8/9/12/15/24/30×150L/32/88 瓶位均可按储气量定制。Eight position options from 8 to 88.
  • 单瓶可切出:检修更换不影响整组运行。Single-cylinder isolation for service.
  • 逐瓶试验建档:出厂带试验记录与瓶号清单。Per-cylinder test records and serial list.
  • 固定与移动两式:点供站用固定组,周转用集装格。Fixed banks or transportable frames.
Core / 产品优势

四件做到位,设备才站得稳Four things done right

01瓶阀管汇

瓶阀、管汇与高压管路按额定压力选型,出厂逐路试压、检漏。

02集装成撬

瓶组、框架与充装/取气管路厂内装好,整体吊装到位就能接气。

03安全兜底

超压放散、超温报警与紧急切断,异常先切后报。

04品质留痕

每台带检验试验状态标识、检验记录与检验报告,跟设备一起交到现场。

Gallery / 产品图片

产品实拍Product photos

CNG 储气瓶组 · 成组与水压试验 1CNG 储气瓶组 · 成组与水压试验 2CNG 储气瓶组 · 成组与水压试验 3

CNG 储气瓶组 · 成组与水压试验CNG cylinder bank — assembly and testing 点击图片放大查看。 Click to enlarge.

Models / 规格与实拍

按规格挑,点进去看现场实拍Pick a size, see the site photos

同一个型号,照片比文字更能说明做工:撬体骨架、管路走向、阀组排布、接地点和保温层都在里面。选一个规格,进去看它在车间和现场的实拍。Skid frame, piping runs, valve layout and insulation, shown as built.

04 / Specification

技术参数Technical data

参数JZG/205×6JZG/205×9JZG/205×12JZG/205×24JZG/205×36JZG/205×48JZG/205×88JZG/150×20JZG/150×30JZG/190×16JZG/190×24
工作压力 MPa2020202020202025252525
单瓶容积 L205205205205205205205150150190190
总容积 m³1.231.8452.464.927.389.8418.0434.53.044.56
单瓶尺寸 mmφ405×2050φ405×2050φ405×2050φ405×2050φ405×2050φ405×2050φ405×2050φ356×2000φ356×2000φ356×2638φ356×2638
储气量 Nm³24636949298414761968360875011257601140
总重量 t1.72.563.426.8410.2613.6825.0857.54.87.2

最高工作压力 25 MPa,强度试验压力 37.5 MPa;可按用户要求高压充入高压输出,或高压充入经减压后低压输出。

以上为常规配置参数,取自公司产品画册;流量、介质、进出口压力与接口不同时按工况单独设计,以合同技术文件为准。

B / Selection

选型与计算要点Selection points

01
容积按调峰量算,不按“看着够大” 储气量按高峰时段需要补足的差额(流量 × 持续时间)估算,再按瓶组单瓶水容积折算只数。算出来通常比“凭感觉装十几瓶”小或大很多,但那是可核算的。Size from the peak-shaving volume Storage volume comes from the shortfall during the peak (flow × duration), converted into cylinder count by water volume. The result is often very different from a guessed dozen cylinders — but it can be checked.
02
压力等级与材质 常用 25 MPa 设计压力,钢瓶按相应标准制造并逐只检验;大容积容器按压力容器规范设计。不要把不同压力等级、不同检验周期的瓶混装在一组。Pressure rating and material 25 MPa design is common, with cylinders manufactured and individually tested to the relevant standard; large vessels follow pressure-vessel codes. Do not mix ratings or inspection cycles within one bank.
03
检验周期与台账 气瓶属特种设备,按期检验是法定义务。台账要记录每只瓶的编号、制造日期、检验日期与下次检验时间;瓶组投运后管理不善,隐患比设备本身更大。Inspection cycle and records Cylinders are special equipment and periodic inspection is a legal duty. The register records each serial number, manufacture date, last inspection and next due date; poor records are a bigger risk than the hardware.
04
安全间距与防晒通风 瓶组间与建筑、明火点的距离按规范执行;露天布置要防晒,高温会让瓶内压力上升;封闭空间必须强制通风并设可燃气体报警。Clearances, shade and ventilation Distances to buildings and ignition sources follow code. Outdoor banks need shading — heat raises internal pressure — and enclosed spaces need forced ventilation plus gas detection.
05
与减压撬的匹配 瓶组压力等级与撬体进口等级要一致,取气顺序要与撬的调压能力匹配;瓶组出口管径不能小于撬的进口需求,否则高峰时压损过大。Matching the skid Bank rating must match the skid inlet, draw-off sequencing must suit the skid's capacity, and the bank outlet must be large enough that peak pressure loss stays acceptable.
05 / Duty

适用工况Typical duties

门站与调峰储气Gate station and peak shavingCNG 点供站缓冲Point-supply buffer充装站储气与周转Filling station storage工业窑炉用气缓冲Furnace buffer
06 / Comparison

与传统方案的对比Against the conventional approach

比较维度Item散瓶堆放Loose cylinders泰燃瓶组Ta'ran bank
安全性Safety无汇流、无固定,泄漏难控Unmanifolded整体汇流 + 单瓶切断 + 放散Manifolded with isolation
占地Footprint散放占地面大Large框架内立式排布,紧凑Compact frame
充装效率Filling逐瓶接管One by one汇流排一次接入Single manifold
Fit / 适用与边界

适合什么工况,什么情况不适用Where it fits, and where it does not

这套设备适合Best for

  • 成组储气,短时高峰流量可由瓶组补足Banked storage covers short peak demand
  • 瓶位可按站场布置组合,8 至 32 瓶位可选Bank sizes from 8 to 32 positions
  • 结构简单、无转动部件,维护量小No rotating parts; low maintenance
  • 撬装或集装格两种形态,运输方便Skid or frame form, easy to transport

需要提前确认的边界Check before ordering

  • 储气量有限,长时间高峰需配压缩机或槽车补气Storage is finite; long peaks need a compressor or truck
  • 钢瓶属高压容器,需按规定定期检验Cylinders are pressure vessels and need periodic inspection
  • 场地需满足安全间距与防火要求Site must meet safety distances
Configuration / 标准配置

标准配置Standard configuration

瓶位布置Cylinder layout按 8 / 9 / 12 / 15 瓶位成组,可按站场布置调整8 / 9 / 12 / 15 positions, arranged to site layout
设计压力Design pressure按用户设计压力选型,常见 20 MPa 与 25 MPa 两档Selected to project duty, commonly 20 MPa or 25 MPa
进出气汇管Manifold高压无缝汇管,进出口各设高压球阀High-pressure seamless manifold with ball valves at inlet and outlet
超压泄放Pressure relief安全阀或爆破片,按瓶组容积与压力配置Safety valve or rupture disc, sized to bank volume
压力监测Pressure monitoring汇管就地压力表,可加装远传压力变送器Local gauges; remote transmitters optional
排污与吹扫Drain and purge每组设排污阀,配吹扫接口Drain valve per bank, with purge connection
框架与吊点Frame and lifting型钢框架焊接,四角吊点,便于吊装就位Welded structural frame with four lifting points
防腐与接地Coating and earthing整体除锈防腐,设导静电接地端子Surface preparation and coating; static earthing terminal

以上为常规配置,实际随机组按工况与用户管网条件确定,可按需增减。Standard scope shown; final scope is set by duty and network conditions, and can be adjusted.

Components / 主要零部件

主要零部件Main components

钢瓶Cylinders高压无缝钢质气瓶,成组储气Seamless high-pressure steel cylinders in banks
汇管Manifold高压汇管连接各组瓶,等径分流High-pressure header linking banks
高压球阀HP ball valve进出口切断,金属密封Inlet / outlet isolation, metal seated
安全阀 / 爆破片Relief / rupture disc超压泄放,保护瓶组Overpressure protection for the bank
压力表Pressure gauge汇管压力就地显示,可加远传Local header pressure, remote optional
排污阀Drain valve定期排污与置换Periodic drain and purge
框架与吊点Frame型钢框架,便于吊装与固定Structural frame for lifting and fixing
接地端子Earthing terminal导静电接地,防止静电积聚Static earthing to prevent charge build-up

零部件的品牌与型号按项目技术要求与用户指定品牌确定,页内不限定具体厂家。Brand and model are fixed by project specification and the user's approved vendor list.

C / FAQ

常见问题FAQ

瓶组多久检验一次?How often are cylinders inspected?

按气瓶安全技术规程的规定周期执行,具体间隔与瓶型、介质、使用条件有关。到期未检验的瓶不得继续使用。Per the cylinder safety regulations; the interval depends on type, medium and service. A cylinder past its due date must not stay in service.

为什么取气时压力掉得很快?Why does pressure drop fast during draw-off?

多半是瓶组容量不足或取气顺序没做分组。也可能出口管径偏小、压损大。先算需求量,再查管路。Usually undersized storage or no sequencing by group; undersized outlet piping with high loss is the other cause. Calculate demand first, then check the pipework.

瓶组需要遮阳吗?Do banks need shading?

需要。日照会让瓶内气体升温、压力上升,夏季高温时更明显。遮阳棚同时也方便雨天操作。Yes. Sun raises gas temperature and pressure, most visibly in summer; a shade also makes wet-weather operation practical.

可以室内布置吗?Can it be indoors?

可以,但必须满足通风、报警、防火与泄爆要求,并按规范设置与人员活动区的隔离。室内布置的审批与验收要求通常比露天高。Yes, subject to ventilation, gas detection, fire separation and explosion relief, and to the codes separating it from occupied areas. Approval and acceptance are usually stricter than outdoor.

瓶阀漏气怎么办?What if a cylinder valve leaks?

立即隔离该瓶、切断进出口、通风并禁止火源;由有资质单位处理,不要自行拆解。瓶阀泄漏在高压下风险极高。Isolate the cylinder, close inlets and outlets, ventilate and remove ignition sources; let a qualified body handle it. Never open a leaking valve under pressure yourself.

07 / Related

同类设备Related equipment

把你的工况发过来,我们出选型表Send your duty, we return a selection sheet

需要提供:介质、最大/最小流量、进口压力、出口压力、现场热源(电/热水/蒸汽)、安装场地条件。We need medium, min/max flow, inlet and outlet pressure, available heat source and site conditions.